Further adventures in Homebrewing

It was warm on the patio, and a gentle breeze stirred the trees in the back yard. The Postal Service played on the Sonos. A Stone Pale Ale sat on the patio table, condensation beginning to bead up on the neck and run down the bottle. Next to it, the 10 gallon cooler I’d turned into a mash tun with judicious use of weird plumbing things that, 24 hours earlier, had been as relevant to my life as a musket. Just behind the mash tun, in a paper bag, nearly 13 pounds of crushed grains waited to go into the mash tun.

I looked at the brewing kettle on the propane burner to my right. The water was beginning to stir, small bubbles rising from the bottom as science happened. I took out the thermometer and checked the temperature: 155 degrees.

“Well, here goes nothing,” I thought, in the digitized voice of Lando Calrissian from the Return of the Jedi arcade game. I picked up the bag of grains, and poured it into the cooler-cum-mash tun. It filled it about 1/3 of the way in a small cloud of fragrant dust. I turned the heat off on the burner, and stirred the water. I checked the temperature again: between 160 and 162. Perfect.

I lifted the kettle off the burner, and carefully poured most of the water into the grains. I stirred them around, making sure they were all wet, and then added the rest of the water. I set the timer for an hour, and recorded all the steps I’d taken in my brewing journal.

Project 9. I wrote. Stone Pale Ale. First All-Grain! 11/3/11 2:10 PM.

When Ryan suggested that we make beer together this summer, I thought it would be an awesome father/son project, an excuse to spend a lot of time together, and something that would end with us having our own beer.

All of those things happened, and they were all awesome. Mission accomplished.

What I didn't expect, though, was that I would be here, a few months later, working on my 9th batch of beer. I didn't expect to find myself in a hardware store last month with a diagram in one hand and a bunch of weird plumbing bits in the other, planning to convert a 10 gallon cooler into a mash tun. I didn't expect to know what a mash tun even was, in fact.

And yet here I was, using one I’d built myself, to make my friend’s beer, following a recipe out of his book. It was exciting, exhilarating, and a little frightening.

Relax, don’t worry, have a homebrew, I reminded myself as I took the temperature: 160. Still too hot. Shit. I should have let it cool more.

I went into the house and grabbed a pint glass out of the kitchen. I poured my beer into it, and took a nerve-settling drink. If everything went according to plan, in about 5 or 6 weeks, I would have a homebrew version of it that I’d made myself, entirely from scratch.

I checked the recipe again, confirmed that I had everything set up the way it was supposed to be set up, and checked the temperature again. It was 155, still hotter than the 152 it was supposed to be.

Relax. Don’t worry. Have a homebrew. I took another sip of my beer, smaller this time, and looked around the yard. It was unseasonably warm for early November, the breeze carrying the slightest hint of autumn in front of it. My dogs came out of the house and began chasing each other around the yard. I took the temperature again: 152. I really did relax, and stopped worrying.

About an hour later, I opened the spigot on the mash tun and began collecting my sweet wort. Just like the book said, it began cloudy, with some grain hulls in it, but quickly cleared. I stopped the flow, poured the cloudy liquid back into the mash tun, and opened the spigot again. I noticed that it was leaking a little bit where I’d failed to make a perfect seal against the wall of the cooler, but a little jiggling and prayers to Hanseath stopped it up pretty quickly. I’ll have to figure out a way to fix that, I thought.

As the liquid drained into the brewing kettle, I picked up a pitcher of warm water at the prescribed ratio of liquid to grains, and began my sparge. I’m sure this is nothing for experienced homebrewers, and for non-brewers it probably doesn’t mean anything, but it felt like a major achievement when I saw the sweet wort that I’d created by mashing my own grains begin to fill my brew kettle. That’s going to turn into beer, and I’m doing it entirely on my own! I made this! I thought, in the old X-Files voice.

The sparge happened a little faster than I wanted, but I collected almost six and-a-half gallons, nearly filling the brewing kettle to the top. To prevent a nasty boilover, I drained off about a half gallon, which I took into my kitchen in a small jug. I set it on the counter, and took a long, deep smell… it was wonderful, just the way it should smell. I poured some into a little glass I have with a monkey on it, and took a cautious sip. It tasted very similar to the sweet wort from the first batch of beer Ryan and I made during summer, but this came from grains I crushed and mashed myself, instead of extract. I felt a tremendous sense of achievement, and wondered if it would be weird to drink it all on principle.

I went back onto the patio. The dogs had tired themselves out, and were snuggled up together on a piece of carpet they claimed after we put out there to be thrown away six months ago. On the Sonos, The Postal Service gave way to Tegan and Sara. I fired up my burner, and hit the countdown timer on my phone. For the next ninety minutes, I stirred like a boss, added hops on schedule, and never had a boilover. The patio smelled heavenly, and I wistfully wished that I could bottle the aroma as well as the beer.

When the boil was finished, I put my copper wort chiller into the kettle, and began cooling it. It only took about 25 minutes and around 15 gallons of water (which I collected and used to water plants for a couple of weeks after) to get down to 70 degrees. I was astonished by how smoothly everything was going, but I didn’t stop to think about it too much, having grown up in a place where the simple act of declaring “Hey, the traffic isn’t too bad,” will instantly result in a Schumacheresque multivehicle explosion a mile ahead of you that snarls traffic on every freeway in the city for twelve hours.

I picked up my journal and wrote Boil w/o incident for 90 min. Wort chiller worked perfectly. 25 min to 70.

I took the chiller out, and gently put my hydrometer into the liquid. This was the moment of truth: this was when I found out how closely I got to the target gravity to 1.056. I gripped the glass between my thumb and forefinger, and spun it with a snap of my fingers. I felt like I was watching a roulette wheel, knowing that I’d placed the mortgage payment on black.

The numbers blurred, and it pushed tiny ripples outward to lap against the side of the kettle. A few eternal seconds later, it slowed and bobbed freely in the center of the wort. I held my breath and looked closely at it.

1.055. Adjusted for temperature, it was actually 1.057.

I may have let out a victorious cry that drew the attention of my dogs, who may have quickly lifted up their heads in a jingle of collars and tags. I may have pumped my fist like a fool. I may have looked again, more closely this time, to confirm that I hadn’t imagined it. I may have taken the hydrometer out, put it back in, and repeated the entire process, just to be sure.

It’s been a few weeks, so I can’t confirm or deny that those things did or didn’t happen… but I do know that in my brewing journal I wrote in large, excited, vigorously underlined script: OG: 1.057!!!

I took the hydrometer out and set it carefully on the table. Those things are so delicate, it’s a miracle someone as clumsy as me doesn’t break them every time he looks at them. (I’m on my third, by the way.)

Then, I opened the spigot on the kettle and let the wort flow into my fermentation bucket. When it was done, I stirred it like crazy with a wire whisk and a spoon until the surface was thick with foam, and then I stirred it some more. When my forearms were sore and my back ached from leaning over, I let the spinning wort settle down, and then I pitched my yeast. The Longwinters began to play on the Sonos.

“Go to work, little yeasties! Eat all the sugar and turn this into beer! I believe in you! You can do eet!”

I put the lid on my fermenter and put an airlock into the top. I moved it all into my office, and began the waiting game.

(Waiting game sucks.)

Ten days later, I racked the beer into a carboy to clear. Ten days after that, I bottled just over four and one-half gallons of my very own Stone Pale Ale. I checked my final gravity before I added my priming sugar, and may have scared my dogs (and all my neighbors’ dogs) with the victory scream I let out when I saw that the final gravity was 1.015, exactly where the recipe said it should be. I did some math (math is hard) and calculated the ABV to 5.5%, exactly where it should be. 

Now, I’m playing the waiting game again until around December 12th, when I’ll be able to open my first bottle of this beer and find out if the final is as close to where it should be as it’s been every step of the way. 

Making beer is this wonderful intersection of science and art and cooking that is more fun and rewarding than I ever expected it to be. It’s so easy, and so rewarding, if you like art and science and cooking (and beer) you should totally make some of your own.

Even if my Stone Pale Ale isn’t exactly where it should be, I’m happy that I made it and enjoyed the process. Even if it isn’t exactly what I am expecting, I’ll keep on making more beer, learning something new from each batch, because I've found a hobby that I'm going to love for the rest of my life. If I could make beer every weekend, I would. If I had the space to build a big old system with fancy things and a whirlpool and a cooler for lagering and — okay, maybe I wouldn't do that … this year.

Post Script: After I made this batch of beer, Anne and I went to the Stone Bistro and Brewery in Escondido. As we were walking up to the doors from the parking lot, the smell of brewing washed over us.

"They're making Stone Pale Ale," Anne said.

"How do you know that?" I asked.

"Because it smells exactly like our patio smelled a few days ago when you were making it."

I can't say for sure, but I in my head, I may have been done the Snoopy Dance.

reminder: book and a beer tonight

It's always kind of silly to post these things a few hours before the event (or, in this case, auto-post via programmable future-scope earlier this week) but if nothing else, anyone who came to the thing (which, once again, is in the future as I write this, the quantum reality matrix threatening to unravel around me any second now) can use this post to talk about it.

Now, on to business:

What: Wil Wheaton reads to you while you drink beer.
Why: Really?
When: Thursday July 23rd, 6pm-8pm.
Where: Stone Brewing World Bistro and Gardens
Address: 1999 Citricado Pkwy. Escondido, CA 92029

Original post, what is filled with words and phrases most mirthful and descriptive.